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5/8-Port 10/100/1000Mbps
Industrial Gigabit Ethernet Switch
IGS-501 / IGS-801 / IGS-501T / IGS-801T
User's Manual
communications. Operation of this equipment in a residential area
is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
CE Mark Warning
This is a Class A product. In a domestic environment, this product may
cause radio interference, in which case the user may be required to
take adequate measures.
WEEE Warning
To avoid the potential effects on the environment and human
health as a result of the presence of hazardous substances in
electrical and electronic equipment, end users of electrical
and electronic equipment should understand the meaning of
the crossed-out wheeled bin symbol. Do not dispose of WEEE as
unsorted municipal waste and have to collect such WEEE separately.
Revision
PLANET 5/8-Port 10/100/1000Mbps Industrial Gigabit Ethernet Switch
User's Manual
For Models: IGS-501 / IGS-801/ IGS-501T / IGS-801T
Revision: 1.0 (January, 2009)
Part No: EM-IGS-501_801_v1.0 (2350-AH0100-000)
Table Of Contents
1. INTRODUCTION ........................................................................ 6
1.1 Package Contents ............................................................... 6
1.2 How to Use This Manual ..................................................... 6
1.3 Product Features................................................................. 7
1.4 Product Specifications ......................................................... 8
2. INSTALLATION .........................................................................10
2.1 Product Description............................................................10
2.1.1 Product Overview......................................................11
2.1.2 Switch Front Panel ....................................................11
2.1.3 LED Indicators ..........................................................12
2.1.4 Switch Upper Panel ...................................................13
2.1.5 Wiring the Power Inputs ............................................13
2.1.6 Wiring the Fault Alarm Contact...................................14
2.2 Mounting Installation..........................................................15
2.2.1 DIN-Rail mounting.....................................................15
2.2.2 Wall Mount Plate Mounting.........................................17
3. APPLICAITON...........................................................................18
4. SWITCH OPERATION.................................................................20
4.1 Address Table....................................................................20
4.2 Learning ...........................................................................20
4.3 Forwarding & Filtering........................................................20
4.4 Store-and-Forward.............................................................21
4.5 Auto-Negotiation................................................................21
5. TROUBLESHOOTING .................................................................22
APPENDIX A: NETWORKING CONNECTION.......................................23
A.1 Switch’s RJ-45 Pin Assignments...........................................23
A.2 RJ-45 cable Pin Assignments...............................................24
1. INTRODUCTION
1.1 Package Contents
Check the contents of your package for following parts:
l Industrial Gigabit Ethernet Switch x 1
l User's manual x 1
l DIN rail kit x 1
l Wall mount kit x 1
If any of these are missing or damaged, please contact your dealer
immediately, if possible, retain the carton including the original packing
material, and use them against to repack the product in case there is a
need to return it to us for repair.
1.2 How to Use This Manual
This Industrial Gigabit Ethernet Switch User Manual is structured as
follows:
Chapter 2 Installation
The chapter explains the feature, functionality and the physical
installation of the Industrial Gigabit Ethernet Switch.
Chapter 3 Application
The chapter explains the Industrial Gigabit Ethernet Switch application.
Chapter 4 Switch operation
The chapter explains the Industrial Gigabit Ethernet Switch transmit
operation.
Chapter 5 Troubleshooting
The chapter explains the troubleshooting of the Industrial Gigabit
Ethernet Switch.
Appendix A
This chapter contains cable information of the Industrial Gigabit
Ethernet Switch.
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1.3 Product Features
Physical Port
l 5-Port 10/100/1000Base-T RJ-45 with auto MDI/MDI-X function (IGS-
501 / IGS-501T)
l 8-Port 10/100/1000Base-T RJ-45 with auto MDI/MDI-X function (IGS-
801 / IGS-801T)
Layer 2 Features
l Complies with IEEE 802.3 10Base-T, IEEE 802.3u 100Base-TX, IEEE
802.3ab 1000Base-T Ethernet standard
l Supports Auto-negotiation and 10/100Mbps half / full duplex and
1000Mbps full duplex mode
l High performance Store and Forward architecture, broadcast storm
control, runt/CRC filtering eliminates erroneous packets to optimize
the network bandwidth
l Prevents packet loss with back pressure (Half-Duplex) and IEEE
802.3x PAUSE frame flow control (Full-Duplex)
l Backplane (Switching Fabric): IGS-501 / IGS-501T: 10Gbps, IGS-801
/ IGS-801T: 16Gbps
l Integrated address look-up engine, support 8K absolute MAC
addresses
l 136 kilobytes on-chip frame buffer on IGS-501 / IGS-501T
l 176 kilobytes on-chip frame buffer on IGS-801 / IGS-801T
l 9K Jumbo packet size support
l Automatic address learning and address aging
l CSMA/CD Protocol
Industrial Case / Installation
l IP-30 Metal case / Protection
l DIN Rail and Wall Mount Design
l 12 to 48V DC, redundant power with polarity reverse protect function
and connective removable terminal block for master and slave power
l -10 to 60 Degree C operation temperature on IGT-501 / IGT-801
l -40 to 75 Degree C operation temperature on IGT-501T / IGT-801T
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1.4 Product Specifications
Model
IGS-501
IGS-801
Hardware Specification
10/100/1000Base-T Ports 5
8
Dimensions (W x D x H) 135mm x 87mm x 32mm
Weight
455g
473g
12~48 VDC, Redundant power with polarity
reverse protection function
Power Requirement
Power Consumption /
Dissipation
11.9 Watts / 40BTU 13.2 Watts / 45BTU
DIN rail kit and wall mount ear
Installation
Switch Specification
Switch Processing
Scheme
Store-and-Forward
8K entries
Address Table
Buffer
136 kilobytes
176 kilobytes
Back pressure for half duplex, IEEE 802.3x
Pause Frame for full duplex
Flow Control
Switch fabric
10Gbps
16Gbps
Throughput
(packet per second)
7.4Mpps
11.9Mpps
Jumbo Frame
9K
10/100/1000Base-T:
Cat. 3, 4, 5, 5e, 6 UTP cable (100meters,
max.)
Network cables
EIA/TIA-568 100-ohm STP (100meters,
max.)
Standards Conformance
Standards Compliance
IEEE 802.3 Ethernet
IEEE 802.3u Fast Ethernet
IEEE 802.3ab Gigabit Ethernet
IEEE 802.3x Full-duplex flow control
Operating: -10~60 Degree C
Storage: -10~60 Degree C
Temperature
Operating: 5% to 90%, Storage: 5% to
90% (Non-condensing)
Humidity Operating
Regulation Compliance
FCC Part 15 Class A, CE
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Model
IGS-501T
IGS-801T
Hardware Specification
10/100/1000Base-T Ports 5
8
Dimensions (W x D x H) 135mm x 87mm x 32mm
Weight
455g
473g
12~48 VDC, Redundant power with polarity
reverse protection function
Power Requirement
Power Consumption /
Dissipation
11.9 Watts / 40BTU 13.2 Watts / 45BTU
DIN rail kit and wall mount ear
Installation
Switch Specification
Switch Processing
Scheme
Store-and-Forward
8K entries
Address Table
Buffer
136 kilobytes
176 kilobytes
Back pressure for half duplex, IEEE 802.3x
Pause Frame for full duplex
Flow Control
Switch fabric
10Gbps
16Gbps
Throughput (packet per
second)
7.4Mpps
11.9Mpps
Jumbo Frame
9K
10/100/1000Base-T:
Cat. 3, 4, 5, 5e, 6 UTP cable (100meters,
max.)
Network cables
EIA/TIA-568 100-ohm STP (100meters,
max.)
Standards Conformance
Standards Compliance
IEEE 802.3 Ethernet
IEEE 802.3u Fast Ethernet
IEEE 802.3ab Gigabit Ethernet
IEEE 802.3x Full-duplex flow control
Operating: -40~75 Degree C
Storage: -40~75 Degree C
Temperature
Operating: 5% to 90%, Storage: 5% to
90% (Non-condensing)
Humidity Operating
Regulation Compliance
FCC Part 15 Class A, CE
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2. INSTALLATION
This section describes the functionalities of the Industrial Gigabit
Ethernet Switch’s components and guides how to install it on the
desktop. Basic knowledge of networking is assumed. Please read this
chapter completely before continuing.
In the following section, the term “Industrial Gigabit Ethernet Switch”
means the IGT-501 / IGT-801 / IGT-501T / IGT-801T.
2.1 Product Description
The PLANET IGT-501 / IGT-801 / IGT-501T / IGT-801T is 5/8-Port
10/100/1000Mbps Industrial Gigabit Ethernet Switch with non-blocking
wire-speed performance and new slim type with IP 30 metal shape for
easily deployment in Heavy Industrial demanding environments.
With a 10/16Gbps internal switching fabric, the Industrial Gigabit
Ethernet Switch can handle extremely large amounts of data in a
secure topology linking to a backbone or high capacity servers.
The Industrial Gigabit Ethernet Switch has 8K MAC Address table and
offers wire-speed packets transfer performance without risk of packet
loss. The Gigabit ports with 9K jumbo packet support can handle
large amounts of data transmission in a secure topology linking to a
backbone or high-power servers. The high data throughput of the
device makes it ideal for most Gigabit environments.
All RJ-45 copper interfaces support 10/100/1000Mbps Auto-Negotiation
for optimal speed detection through RJ-45 Category 6, 5 or 5e cables.
Support standard for Auto-MDI/MDI-X that can detect the type of
connection to any Ethernet device without requiring special straight or
crossover cables.
The Flow Control function allows Industrial Gigabit Ethernet Switch
supported routers and Servers to directly connect to this device for
fast, reliable data transfer.
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2.1.1 Product Overview
The PLANET Industrial Gigabit Ethernet Switch with 5/8 RJ-45
10/100/1000Mbps ports for high-speed network connectivity. The
Industrial Gigabit Ethernet Switch can also automatically identify and
determine the correct transmission speed and half / full duplex mode
of the attached devices with its 5/8 ports. The Gigabit port with 9K
jumbo frame feature supported, can handle extremely large amounts of
data transmission in a secure topology linking to a backbone or high-
power servers.
The Industrial Gigabit Ethernet Switch also supports Store-and-Forward
forwarding scheme to ensure low latency and high data integrity,
eliminates unnecessary traffic and relieves congestion on critical
network paths. With an intelligent address recognition algorithm, the
Industrial Gigabit Ethernet Switch could recognize up to 8K different
MAC address and enables filtering and forwarding at full wire speed.
2.1.2 Switch Front Panel
Figure 2-1 & 2-2 & 2-3 & 2-4 shows a front panel of Industrial Gigabit
Ethernet Switch.
Figure 2-1 IGS-501 front panel
Figure 2-2 IGS-801 front panel
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Figure 2-3 IGS-501T front panel
2.1.3 LED Indicators
LED Color
Figure 2-4 IGS-801T front panel
Function
P1
P2
Green Lit: indicate the power 1 has power.
Green Lit: indicate the power 2 has power.
Lit: indicate the either power 1 or power 2 has no
FAULT Green
power.
Lit: indicate the Switch is successfully connecting to
the network at 1000Mbps.
Off: indicate that the Switch is successfully connecting
to the network at 10Mbps or 100Mbps.
Blink: indicate that the Switch is actively sending or
receiving data over that port.
1000 Green
Lit: indicate the Switch is successfully connecting to
the network at 100Mbps or 10Mbps.
Off: indicate that the Switch is successfully connecting
to the network at 1000Mbps.
100
Green
Blink: indicate that the Switch is actively sending or
receiving data over that port.
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2.1.4 Switch Upper Panel
The upper panel of the Industrial Gigabit Ethernet Switch consist one
terminal block connector within two DC power inputs. Figure 2-5 shows
the upper panel of the switch.
Figure 2-5 shows upper panel of Industrial Gigabit Ethernet Switch.
Figure 2-5 Industrial Gigabit Ethernet Switch upper Panel.
2.1.5 Wiring the Power Inputs
The 6-contact terminal block connector on the top panel of Industrial
Gigabit Ethernet Switch is used for two DC redundant powers input.
Please follow the steps below to insert the power wire.
1.Insert positive / negative DC power wires into the contacts 1 and 2
for POWER 1, or 5 and 6 for POWER 2.
V1- V1 +
V2 - V2 +
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2.Tighten the wire-clamp screws for preventing the wires from loosing.
1 2 3 4 5 6
Power 1
Fault
Power 2
-
+
-
+
The wire gauge for the terminal block should be in the
range between 12 ~ 24 AWG.
Note
2.1.6 Wiring the Fault Alarm Contact
The fault alarm contacts are in the middle of the terminal block
connector as the picture shows below. Inserting the wires, the Industrial
Gigabit Ethernet Switch will detect the fault status of the power failure,
or port link failure (available for managed model) and then forms an
open circuit. The following illustration shows an application example for
wiring the fault alarm contacts.
1 2 3 4 5 6
Insert the wires into the fault alarm contacts
1. The wire gauge for the terminal block should be in
the range between 12 ~ 24 AWG.
2. Alarm relay circuit accepts up to 30V, max. 3A
Note
currents.
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2.2 Mounting Installation
This section describes how to install the Industrial Gigabit Ethernet
Switch and make connections to it. Please read the following topics and
perform the procedures in the order being presented.
2.2.1 DIN-Rail mounting
The DIN-Rail is screwed on the Industrial Gigabit Ethernet Switch
when out of factory. When need to replace the wall mount application
with DIN-Rail application on Industrail Gigabit Ethernet, please refer
to following figures to screw the DIN-Rail on the Industrial Gigabit
Ethernet Switch. To hang the Industrial Gigabit Ethernet Switch, follow
the below steps:
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Step 1: screw the DIN-Rail on the Industrial Gigabit Ethernet Switch.
Step 2: Lightly press the button of DIN-Rail into the track.
Step 3: Check the DIN-Rail is tightly on the track.
Step 4: Please refer to following procedures to remove the Industrial
Gigabit Ethernet Switch from the track.
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Step 5: Lightly press the button of DIN-Rail for remove it from the
track.
2.2.2 Wall Mount Plate Mounting
To install the Industrial Gigabit Ethernet Switch on the wall, please
follows the instructions described below.
Step 1: Remove the DIN-Rail from the Industrial Gigabit Ethernet
Switch; loose the screws to remove the DIN-Rail.
Step 2: Place the wall mount plate on the rear panel of the Industrial
Gigabit Ethernet Switch.
Step 3: Use the screws to screw the wall mount plate on the
Industrial Gigabit Ethernet Switch.
Step 4: Use the hook holes at the corners of the wall mount plate to
hang the Industrial Gigabit Ethernet Switch on the wall.
Step 5: To remove the wall mount plate, reverse steps above.
1ꢁ
3. APPLICAITON
In this paragraph, we will describe how to install Industrial Gigabit
Ethernet Switch and the installation points for the attention.
10/100/1000Base-T Ethernet
Cat5,6 UTP/STP Cable
Human Management Interface
SGSW-24040
Data Collect Server
IGS-501
IGS-801T
IGS-501T
IGS-801
ROBOT
Robot
PC
PC
I/O
I/O
I/O
I/O
I/O
I/O
Distribute I/O
Control System
Distribute I/O
Control System
I/O Devices
Serial Device
Server
Field Automatic
Device
Field Automatic
Device
Field Automatic
Device
Field Automatic
Device
100Base-TX UTP
1000Base-T UTP
Installation Steps
Step 1: Unpack the Industrial Gigabit Ethernet Switch.
Step 2: Check the DIN-Rail is screwed on the Industrial Gigabit
Ethernet Switch. (Please refer to DIN-Rail Mounting section
for DIN-Rail installation If the DIN-Rail is not screwed on the
Industrial switch). If you want to wall mount the Industrial
Gigabit Ethernet Switch, then please refer to Wall Mount Plate
Mounting section for wall mount plate installation.
1ꢂ
Step 3: To hang the Industrial Gigabit Ethernet Switch on the DIN-
Rail track or wall, please refer to the Mounting Installation
section.
Step 4: Power on the Industrial Gigabit Ethernet Switch. (Please refer
to the Wiring the Power Inputs section for power input) The
power LED on the Industrial Gigabit Ethernet Switch will light
up. Please refer to the LED Indicators section for meaning of
LED lights.
Step 5: Prepare the twisted-pair, straight through Category 5 cable
for Ethernet connection.
Step 6: Insert one side of Category 5 cables into the Industrial Gigabit
Ethernet Switch Ethernet port (RJ-45 port) and another side
of category 5 cables to the network devices’ Ethernet port
(RJ-45 port), ex: switch, Pc or Server. The UTP port (RJ-45)
LED on the Industrial Gigabit Ethernet Switch will light up
when the cable connected with the network device. Please
refer to the LED Indicators section for LED light meaning.
Be sure the connected network devices support MDI/
MDI-X. If it does not support then use the crossover
category 5 Cable.
Note
Step 7: When all connections are all set and LED lights all show in
normal, the installation is complete.
1ꢃ
4. SWITCH OPERATION
4.1 Address Table
The Industrial Gigabit Ethernet Switch is implemented with an address
table. This address table composed of many entries. Each entry is used
to store the address information of some node in network, including
MAC address, port no, etc. This information comes from the learning
process of Industrial Gigabit Ethernet Switch.
4.2 Learning
When one packet comes in from any port. The Industrial Gigabit
Ethernet Switch will record the source address, port no. And the other
related information in address table. This information will be used to
decide either forwarding or filtering for future packets.
4.3 Forwarding & Filtering
When one packet comes from some port of the Industrial Gigabit
Ethernet Switch, it will also check the destination address besides the
source address learning. The Industrial Gigabit Ethernet Switch will
lookup the address-table for the destination address. If not found, this
packet will be forwarded to all the other ports except the port which
this packet comes in. And these ports will transmit this packet to the
network it connected. If found, and the destination address is located at
different port from this packet comes in, the Industrial Gigabit Ethernet
Switch will forward this packet to the port where this destination
address is located according to the information from address table.
But, if the destination address is located at the same port with this
packet comes in, then this packet will be filtered. Thereby increasing
the network throughput and availability.
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4.4 Store-and-Forward
Store-and-Forward is one type of packet-forwarding techniques.
A Store-and Forward Industrial Gigabit Ethernet Switch stores the
incoming frame in an internal buffer, do the complete error checking
before transmission. Therefore, no error packets occurrence, it is the
best choice when a network needs efficiency and stability.
The Industrial Gigabit Ethernet Switch scans the destination address
from the packet-header, searches the routing table provided for the
incoming port and forwards the packet, only if required. The fast
forwarding makes the switch attractive for connecting servers directly
to the network, thereby increasing throughput and availability. However,
the switch is most commonly used to segment existing hubs, which
nearly always improves overall performance. An Ethernet Switching
can be easily configured in any Ethernet network environment to
significantly boost bandwidth using conventional cabling and adapters.
Due to the learning function of the Industrial Gigabit Ethernet Switch,
the source address and corresponding port number of each incoming
and outgoing packet are stored in a routing table. This information is
subsequently used to filter packets whose destination address is on the
same segment as the source address. This confines network traffic to
its respective domain, reducing the overall load on the network.
The Industrial Gigabit Ethernet Switch performs “Store and Forward"
therefore, no error packets occur. More reliably, it reduces the re-
transmission rate. No packet loss will occur.
4.5 Auto-Negotiation
The STP ports on the Industrial Gigabit Ethernet Switch have built-
in “Auto-negotiation”. This technology automatically sets the best
possible bandwidth when a connection is established with another
network device (usually at Power On or Reset). This is done by detect
the modes and speeds at the second of both device is connected and
capable of, both 10Base-T and 100Base-TX devices can connect with
the port in either Half- or Full-Duplex mode. 1000Base-T can be only
connected in Full-duplex mode.
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5. TROUBLESHOOTING
This chapter contains information to help you solve issues. If the
Industrial Gigabit Ethernet Switch is not functioning properly, make
sure the Industrial Gigabit Ethernet Switch was set up according to
instructions in this manual.
The per port LED is not lit
Solution:
Check the cable connection of the Industrial Gigabit Ethernet Switch.
Performance is bad
Solution:
Check the speed duplex mode of the partner device. The Industrial
Gigabit Ethernet Switch is run at Auto-negotiation mode and if the
partner is set to half duplex, then the performance will be poor.
Per port LED is lit, but the traffic is irregular
Solution:
Check that the attached device is not set to dedicate full duplex. Some
devices use a physical or software switch to change duplex modes.
Auto-negotiation may not recognize this type of full-duplex setting.
Why the Industrial Gigabit Ethernet Switch doesn’t connect to
the network
Solution:
Check per port LED on the Industrial Gigabit Ethernet Switch. Try
another port on the Industrial Gigabit Ethernet Switch Make sure the
cable is installed properly Make sure the cable is the right type Turn off
the power. After a while, turn on power again.
Why the Industrial Gigabit Ethernet Switch doesn’t connect to
the network
Solution:
Check per port LED on the Industrial Gigabit Ethernet Switch. Try
another port on the Industrial Gigabit Ethernet Switch Make sure the
cable is installed properly Make sure the cable is the right type Turn off
the power. After a while, turn on power again.
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APPENDIX A: NETWORKING CONNECTION
A.1 Switch’s RJ-45 Pin Assignments
1000Mbps, 1000Base-T
Contact
MDI
MDI-X
BI_DB+
BI_DB-
BI_DA+
BI_DD+
BI_DD-
BI_DA-
BI_DC+
BI_DC-
1
2
3
4
5
6
7
8
BI_DA+
BI_DA-
BI_DB+
BI_DC+
BI_DC-
BI_DB-
BI_DD+
BI_DD-
10/100Mbps, 10/100Base-TX
RJ-45 Connector pin assignment
MDI
MDI-X
Media Dependant
Contact
Media Dependant
Interface
Tx + (transmit)
Tx - (transmit)
Rx + (receive)
1
2
Rx + (receive)
Rx - (receive)
Tx + (transmit)
3
4, 5
6
Not used
Tx - (transmit)
Not used
Rx - (receive)
7, 8
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A.2 RJ-45 cable Pin Assignments
The standard RJ-45 receptacle/connector
There are 8 wires on a standard UTP/STP cable and each wire is color-
coded. The following shows the pin allocation and color of straight cable
and crossover cable connection:
Straight Cable
SIDE 1
SIDE 2
SIDE 1
SIDE 2
1 2 3 4 5 6 7 8
1 = White/Orange
2 = Orange
3 = White/Green
4 = Blue
5 = White/Blue
6 = Green
1 = White/Orange
2 = Orange
3 = White/Green
4 = Blue
5 = White/Blue
6 = Green
1 2 3 4 5 6 7 8
7 = White/Brown
8 = Brown
7 = White/Brown
8 = Brown
Cross Over Cable
SIDE 1
SIDE 2
SIDE 1
1 2 3 4 5 6 7 8
1 = White/Orange
2 = Orange
1 = White/Green
2 = Green
3 = White/Green
4 = Blue
5 = White/Blue
6 = Green
3 = White/Orange
4 = Blue
5 = White/Blue
6 = Orange
1 2 3 4 5 6 7 8
SIDE 2
7 = White/Brown
8 = Brown
7 = White/Brown
8 = Brown
Figure A-1: Straight-Through and Crossover Cable
Please make sure your connected cables are with same pin assignment
and color as above picture before deploying the cables into your
network.
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