Chicago Electric Work Light 93366 User Manual

SPOTLIGHT  
1,000,000 CANDLE POWER  
93366  
ASSEMBLY & OPERATING INSTRUCTIONS  
Due to continuing improvements, actual product may differ slightly from the product described herein.  
®
3491 Mission Oaks Blvd. / Camarillo, CA 93011  
Copyright © 2005 by Horbor Freight Tools®. All rights reserved. No portion of this manual  
or any artwork contained herein may be reproduced in any shape or form without the  
express written consent of Harbor Freight Tools.  
For Technical questions and replacement parts, please call 1-800-444-3353.  
 
ASSEMBLY  
Your Spotlight comes completely assembled. When unpacking your Spotlight, check to make sure that all the  
parts are included. If any parts are missing or broken, please call HARBOR FREIGHT TOOLS at  
1-800-444-3353.  
OPERATION  
To assist you with operating your Spotlight, please refer to Figure 1 on page 4.  
CHARGING  
Your Spotlight Battery (8) is rechargeable. It can be charged by either using the Power Adapter (26) or the Car  
Adapter (25).  
To recharge your Battery (8) using the AC/DC Adapter (26).  
Step 1) Insert the cord end of the AC/DC Adapter (26) into the outlet on the back of the Spotlight. Plug the  
Power adapter (26) into an electrical outlet.  
Step 2) The red light on the side of the LeftTrim (4) piece will light, indicating that the unit is properly plugged  
in. For the initial charge of the Spotlight, leave the Power Adapter (26) plugged in for between 14 and 16 hours  
until the Spotlight is fully charged. The red light will shut off automatically when the battery is fully charged.  
Subsequent charges of the Battery will take approximately 12 to 14 hours.  
IMPORTANT: Always unplug the Power Adapter (26) from the Spotlight after the Spotlight is charged.  
The Spotlight will not function properly if the Power Adapter is plugged into the Spotlight.  
Note: After each use of the Spotlight, always fully recharge the battery.  
Note: This unit is equipped with an automatic shutoff. If the Battery’s Power is running low,  
the unit will automatically stop operating to protect the battery. Charge the battery  
immediately.  
To recharge your Battery (8) using the Car Adapter (25)  
Step 1) Insert the cord end of the Car Adapter (25) into the outlet on the back of the Spotlight. Plug the plug  
end of the Car Adapter (25) into your car’s lighter. For the initial charge, the Spotlight must be charged for  
between 8 and 11 hours. The red light will shut off automatically when the battery is fully charged. Subsequent  
charges of the Battery will take approximately 4 to 7 hours.  
Note: When charging the Spotlight, only place the Spotlight on a non-flammable surface.  
IMPORTANT: Always unplug the Car Adapter (25) from the Spotlight after the Spotlight is charged.  
The Spotlight will not function properly if the Car Adapter is plugged into the Spotlight.  
Tripod Adapter  
Your Spotlight can be mounted onto a tripod or workstand (neither is included). At the bottom of theTrigger Grip  
Handle there is aTripod Adapter (21). Thread the tripod or workstand into thisTripod Adapter.  
On/Off Switch  
Press the switch the first time and either spotlight or flood light will go on. Press the switch again to turn off the  
light. Press the switch again and you will get the opposite light that went on after pressing the switch the first  
time (either the spotlight or flood light). Press switch again and light will go off. Push the Trigger Lock (19) on  
the side of the handle to lock the Trigger ON, or lock the Trigger OFF.  
IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE, DO NOT OPERATE THE TOOL.  
REV 01/07  
Page 3  
SKU 93366  
 
Replacing the Battery: When the Battery (8) is dead, it can be easily replaced. To replace the Battery,  
take out the screw on the back of the lamp, slide off Battery Cover (9) and pull out the Battery. Remove red  
and black wire connections from the old battery. Attach these two wire connections to the new replacement  
battery.  
Note: Make sure red battery wire connects to red battery terminal and black battery wire connects to black  
battery terminal. Carefully slide the new Battery into Battery Box (7 & 11), making sure that the wires are  
not damaged. Slide Battery Cover (9) back into place.  
COVER OF BATTERY (9)  
FIGURE 1  
RED CHARGING LIGHT  
TRIGGER LOCK (19)  
TRIPOD ADAPTER (21)  
REPLACINGTHE BULB  
WARNING: Always wear ANSI approved safety goggles and work gloves when replacing the bulb.  
1) Gently pull off the Black PVC Cover.  
NOTE: When putting the cover back on, make sure it is put in the correct position so it fits perfectly on the  
housing.  
Pull  
2) Remove the 2 Plastic Glass Holders (18 & 24).  
Pull  
NOTE: When putting plastic Glass Holders back in place, make  
sure the groove on each holder is properly aligned with the housing.  
3) Carefully remove the Glass (2).  
4) Pull out the Reflector (3).  
5) Remove the pin on the back of the Reflector, and take out  
the bulb assembly.  
6) To replace the bulb, pull the two bulb wire leads away from  
the connecting wires. Do not attempt to pull on the bulb to  
remove it; the bulb may break causing personal injury.  
7) Connect the two wire leads of the new bulb to the  
connecting wires of the Spotlight. Put the bulb back into the  
reflector and lock the bulb in place by securing with the pin.  
8) Carefully put the glass back in place, and secure with the 2  
Plastic Glass Holders. Make sure groove on each holder is  
properly aligned with the housing.  
9) Fit the Black PVC cover back in place.  
SKU 93366  
Page 4  
 
WARNING - BATTERY DISPOSAL  
The Spotlight is powered by a battery which will have a long life span. When the battery is no longer  
functioning, it should be removed from the Spotlight and properly recycled. Many states require recycling.  
Contact your local solid waste authority for information on recycling. Before disposing of the battery, wrap  
exposed terminals with heavy tape to prevent a shorting condition, which could cause fire and/or injury.  
NEVER EXPOSETHE BATTERYTO HIGH HEAT OR FIRE; BATTERY MAY EXPLODE UNDERTHESE  
CONDITIONS.  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A  
REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR  
WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT  
OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER  
AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE  
UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL  
RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT  
PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
SKU 93366  
Page 5  
 
PARTS DIAGRAM  
25  
26  
9
10  
8
7
11  
12  
6
5
4
13  
14  
3
2
1
15  
18  
19  
22  
23  
16  
17  
24  
20  
21  
PARTS LIST  
1
2
3
4
5
6
7
8
BLACK PVC COVER  
GLASS  
REFLECTOR  
LEFT TRIM PIECE  
3*12BT  
RIGHT HOUSING  
UPPER SHELL OF BATTERY  
BATTERY  
COVER OF BATTERY  
M4*10 BOLT  
DOWN SHELL OF BATTERY  
HANDLE  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
ROTATION BUTTON OF HANDLE  
SOFT GRIP  
CIRCUIT BOARD  
RIGHTTRIM PIECE  
PLASTIC GLASS HOLDERS A  
TRIGGER LOCK  
LEFT HOUSING  
TRIPOD ADAPTER  
SWITCH  
TRIGGER  
PLASTIC GLASS HOLDERS B  
CAR ADAPTER  
9
10  
11  
12  
13  
BRASS QUAD  
AC/DC ADAPTER  
NOTE: Some parts are listed and shown for illustration purposes only and are not available individually as  
replacement parts.  
SKU 93366  
Page 6  
 

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